1000pcs/h Egg Tray Production Line
No matter how many egg trays are produced per hour, the four steps of pulping, molding, drying and packaging are needed. Egg tray production line with 1000 pieces/hour is introduced here, and the most appropriate way and equipment will be selected for each step. As a manufacturer and supplier of egg tray machine with many years of experience, we will recommend products with the highest cost performance to customers.
Introduction of 1000pcs egg tray production line
Pulping is the first step of every egg tray production line, and the pulping machine is the most important machine in this step. Combined with the output, ZDS1 pulping machine is recommended here. The volume of ZDS1 pulping machine is 1m³.
The egg tray machine in the forming system is essential. The output of egg tray machine is 1000-6000 pcs/h. In this production line, we use DTF3×1 egg tray machine. This is a 1-side egg tray machine with three mold dies.
Pulp tank& pulp molded Integrated egg tray machine
This equipment is a flip-type molding machine, the components of the equipment consist of pulp crusher, pulp making system, and molding machine in one, the equipment design is reasonable, compact, and covers an area very small. Among them, the forming machine is composed of forming template, transfer template, gear reducer, motor, intelligent control electric appliance, cylinder, solenoid valve and other components. The capacity of the equipment is 1000 pieces/hour, and the operation mode of the forming machine adopts reverse suction forming. The raw materials are waste book paper, waste newspaper, waste cartons, waste paper and paper tail pulp, etc. It is more suitable for the natural drying method. Once the whole set of equipment is unloaded, the customer can connect it according to our drawings and put it into use immediately after debugging, which greatly shortens the construction period of the production line and is appreciated by a large number of customers.
For the small egg tray machine (1000 pcs/h egg tray machine), the drying of egg tray can choose natural drying. This is the most economical way to dry.
Packing machine
Of course, sometimes natural drying will be trapped in the weather, customers can also choose civil engineering or metal drying line.
Packing machine compresses the volume of egg trays.
Many customers choose natural drying as the drying method according to the local weather and site, we can provide customers with drying racks and trolleys to facilitate local drying of egg trays, below are the drawings of the drying racks and trolleys for customers, customers can order them with the equipment at the time of delivery, or they can make and weld them themselves locally according to our drawings. If you require a special model of drying situation, you can also send us your requirements and our engineers will personalize it to suit your needs.
Models of 1000pcs/h egg tray production line
| Production line models | Output(p/h) | Pulping machine | Egg tray machine | Drying type |
|---|---|---|---|---|
| ZMDT3×1-1000 | 1000 | ZDS1(1m³) | DTF3×1(3 moulds) | Natural drying |
| ZMDT3×1-1000T | Civil engineering | |||
| ZMDT3×1-1000J1 | Single layer metal | |||
| ZMDT3×1-1000J6 | Multilayer metal |
Consumption table of 1000pcs/h egg tray production line
| Models | Drying type | Material(kg/h) | Power(kw/h) | Fuel(kg/h) | ||||
|---|---|---|---|---|---|---|---|---|
| Paper | Water | Coal | Gas(m³/h) | Diesel | LPG | |||
| ZMDT3×1-1000 | Natural drying | 85 | 255 | 23.1 | ||||
| ZMDT3×1-1000T | Civil engineering | 36.1 | 50 | 22-32 | 18-28 | 18-28 | ||
| ZMDT3×1-1000J1 | Single layer metal | 36.1 | 22-32 | 18-28 | 18-28 | |||
| ZMDT3×1-1000J6 | Multilayer metal | 36.1 | 22-32 | 18-28 | 18-28 | |||
Notes: 1. The above data is calculated according to the weight of each egg tray of 100g. 2. The above data is calculated as pure pulp without adding stone powder. If 20-30% stone powder is added, the actual consumption of paper is 70-80% of the above data. Contact us for more details.
ROI of 1000pcs/h egg tray production line (3*1-1000 with natural drying)
The following cost analysis, considering the site customer-owned.Only raw material consumption costs are accounted:daily working time of egg tray machine is 16 hours,26 working days per month,85 grams per egg tray,water is recycled in the actual production. | |||
Unit price (based on Chinese price) | Input cost /h | ||
Waste paper | 85kg/h | $0.25/kg | $21.25 |
Water | 255kg/h | $0.4/t | $0.10 |
Electricity | 23kwh | $0.12/kwh | $2.76 |
Labor | 4 people/shift | $1.43/h/person | $5.72 |
Output cost/h | |||
Egg trays | 1000pcs/h | $0.05/pcs | $50 |
Profit/h | $20 | ||
Daily profit | $323 | ||
Monthly profit | $8,390 | ||
Annual profit(12 months) | $100,679 | ||
ROI of 1000pcs/h egg tray production line (4*1-1000 with natural drying)
The following cost analysis, considering the site customer-owned.Only raw material consumption costs are accounted:daily working time of egg tray machine is 16 hours,26 working days per month,85 grams per egg tray,water is recycled in the actual production. | |||
Unit price (based on Chinese price) | Input cost /h | ||
Waste paper | 128kg/h | $0.25/kg | $32.00 |
Water | 384kg/h | $0.4/t | $0.15 |
Electricity | 25kwh | $0.12/kwh | $3.00 |
Labor | 4 people/shift | $1.43/h/person | $5.72 |
Output cost/h | |||
Egg trays | 1500pcs/h | $0.05/pcs | $75 |
Profit/h | $34 | ||
Daily profit | $546 | ||
Monthly profit | $14,197 | ||
Annual profit(12 months) | $170,359 | ||
