4000pcs/h Egg Tray Production Line
4000pcs egg tray production line is also full-automatic egg tray production line, it is suitable to produce egg tray, egg carton, fruit tray, bottle tray, etc. The production line is pulp molding production line, includes pulping system, molding machine, drying machine, packing machine.
Main features
- Fast return on investment and high cost performance.
- Rotary forming technology with excellent performance.
- Matching high efficiency 6-layer drying line.
- The egg tray and pulped products have high strength and less deformation.
Our advantages
- More classic. Our automatic egg tray making machine has sold well all over the world, and has successfully won a broad market for many enterprises.
- Better quality. The egg tray product has high strength and less deformation, which is a worry free choice for fully automatic egg loading.
- More balanced. Years of continuous improvement, so that equipment investment and production costs to achieve a more balanced win-win situation.
- More comprehensive. Mechanical or servo drive, direct or indirect drying, we have everything.
Production process of automatic egg tray making machine
Raw materials(waste paper), pulping, proportioning pulp, supporting pulp, forming, drying, stack, high finishing, packing.
Paper tray (egg tray) raw materials: waste book paper, waste newspaper, waste carton, feed waste paper and paper pulp.
Drying fuel: coal, wood, diesel, natural gas, liquefied petroleum gas, etc.
Model table of 4000pcs/h egg tray production line
| Production line models | Output(p/h) | Pulping machine | Egg tray machine | Drying type |
|---|---|---|---|---|
| ZMDT4×8-4000T | 4000 | ZDS4(4m³) | DT4×8(32 moulds) | Civil engineering |
| ZMDT4×8-4000J1 | Single layer metal | |||
| ZMDT4×8-4000J6 | Multilayer metal |
Consumption table of 4000pcs/h egg tray production line
| Models | Drying type | Material(kg/h) | Power(kw/h)Fuel(kg/h) | |||||
|---|---|---|---|---|---|---|---|---|
| Paper | Water | Coal | Gas(m³/h) | Diesel | LPG | |||
| ZMDT4×8-4000T | Civil engineering | 340 | 1020 | 88.9 | 160 | 67-77 | 55-65 | 55-65 |
| ZMDT4×8-4000J1 | Single layer metal | 91 | 67-77 | 55-65 | 55-65 | |||
| ZMDT4×8-4000J6 | Multilayer metal | 100.8 | 67-77 | 55-65 | 55-65 | |||
ROI of 4000pcs/h egg tray production line (with civil engineering drying line)
The following cost analysis, considering the site customer-owned.Only raw material consumption costs are accounted:daily working time of egg tray machine is 16 hours,26 working days per month,85 grams per egg tray,water is recycled in the actual production. Coal as fuel. | |||
Unit price (based on Chinese price) | Input cost /h | ||
Waste paper | 340kg/h | $0.25/kg | $85.00 |
Water | 1020kg/h | $0.4/t | $0.41 |
Electricity | 89kwh | $0.12/kwh | $10.68 |
Fuel(coal) | 160kg/h | $0.13/kg | $20.80 |
Labor | 6 people/shift | $1.43/h/person | $8.58 |
Output cost/h | |||
Egg trays | 4000pcs/h | $0.05/pcs | $200 |
Profit/h | $75 | ||
Daily profit | $1,193 | ||
Monthly profit | $31,005 | ||
Annual profit(12 months) | $372,064 | ||
ROI of 4000pcs/h egg tray production line (with multilayer metal drying line)
The following cost analysis, considering the site customer-owned.Only raw material consumption costs are accounted:daily working time of egg tray machine is 16 hours,26 working days per month,85 grams per egg tray,water is recycled in the actual production. Natural gas as fuel. | |||
Unit price (based on Chinese price) | Input cost /h | ||
Waste paper | 340kg/h | $0.25/kg | $85.00 |
Water | 1020kg/h | $0.4/t | $0.41 |
Electricity | 101kwh | $0.12/kwh | $12.12 |
Fuel(natural gas) | 75m3/h | $0.46/m3 | $34.50 |
Labor | 6 people/shift | $1.43/h/person | $8.58 |
Output cost/h | |||
Egg trays | 4000pcs/h | $0.05/pcs | $200 |
Profit/h | $60 | ||
Daily profit | $950 | ||
Monthly profit | $24,707 | ||
Annual profit(12 months) | $296,485 | ||
DT 4×8 egg tray making machine
In the whole automatic egg tray production line, there is no doubt that the 8-side rotary egg tray machine is the most important part, but how to identify the 8-side rotary egg tray machine?
- Customers can ask the manufacturer to start the host to identify the stability. Under the normal operation of the main machine, there is no vibration, no setback, even speed and smooth operation, no noise.
- Positioning accuracy. Rotate the main machine to observe the fit clearance between the forming mold and the transfer mold, whether the clearance between the forming mold and the transfer mold is consistent, observe the four corners of the mold contact surface, and the clearance of 1 mm is the best fit clearance. If the selected main machine is a multi-faceted forming machine, rotate it to see whether the clearance between each face forming mold and the transformation mold can meet the best clearance requirements.
- Whether the materials selected for the main machine of the 8-side rotary egg tray machine are standard and reasonable. The main frame should choose the national standard channel steel as the main support part. The shaft of the main engine is 45 # solid carbon steel, which has the best torque and toughness and is the best choice for the main engine shaft. It is better to choose corrosion-resistant and lightweight materials for formwork and water tank.
- Gearbox, the key part of the main engine, is characterized by stable operation, high positioning accuracy and long service life.
- Wear resistant materials shall be selected for the components of dehydration seal assembly. Choose brass and stainless steel as the sealing plate, these two materials are the best non corrosive wear-resistant type.
Our services
Pre sales: answer the customer’s factory consultation, and design the best plan for the customer.
In sale: design plant layout for customers, send excellent technicians to install and train employees for customers.
After sales: telephone, network 24-hour technical support.
Successful Cases
4000pcs egg tray production line is a best seller, and has also received praise from customers.
4000pcs/h egg tray production line was successfully installed in Iraq
4000pcs Egg Tray Making Plant with Automatic Drying Line was Installed in Morocco
