Introduction of industrial tray packaging machine
The industrial tray packaging machine is suitable for electrical liners, fragile goods spacers, packaging of food and medicine, medical apparatus, and so on. We have two kinds of machines to produce these products, one is a rotary machine, another is a reciprocating machine. The industrial tray packaging machine’s actual price is subject to the quotation of the sales manager.
Characteristics of industrial tray packaging machine
- The raw material is also from waste paper, which can be widely used locally.
- Belongs to the environmental protection industry, with broad market prospects.
- A variety of different molds, fully meet any production needs of users.
- Less investment, quick return. Simple operation, less labor.
- Automatic drying line can choose civil drying and metal steel structure drying.
- The depth of mold can not exceed 7 cm if you choose the rotary machine.
Paper tray hot press machine
The paper tray hot press machine plays a key role in the production of pulp trays. The details are as follows:
- The working pressure of the air storage device of the paper tray hot press machine is relatively stable, which avoids the sudden drop of the paper tray mold caused by the burst tube and hurts the staff.
- The structure of the paper tray hot press machine is relatively stable and adopts a gantry type structure, which is suitable for double-sided production settings with relatively high requirements for paper-plastic products.
- The paper tray hot press machine adopts the air pressure boosting method, the working pressure can be adjusted, the work is stable, and the mold will not be impacted, which not only improves the service life of the mold, but also greatly improves the work efficiency.
- The paper tray hot press machine can choose pneumatic demoulding or automatic demoulding, which can improve the work efficiency of plastic products and improve the overall quality of the products.
- The gas-liquid supercharging system is adopted, and the energy consumption is very low, which is 1/4-1/8 of the ordinary cylinder with fast speed and high work efficiency.
- Our paper tray hot press machine can be customized according to the size of the customer’s product.
Features of production line
- Highly automation, from forming, drying, hot pressing automatic done by one machine
- control parts using international famous brand, machine run in stable performance and low failure rate
- Lower skill required in operating
Precautions for hot press shaping process
After drying, pulp molding products may not meet the requirements for size, thickness, and uniformity. To improve their density, strength, and toughness, hot press shaping equipment is necessary. This process ensures that the products retain their shape and size over time, with uniform thickness and a smooth, flat surface.
Hot press shaping is performed on a specialized machine, with a temperature of at least 200°C and a pressure of 2-5 MPa, depending on the product type and strength requirements. The shaping mold is removable, with a polished, smooth surface.
During actual production, the following points should be noted:
- Use high-quality aluminum material for the shaping mold to ensure a smooth surface and avoid sand holes that could affect product quality.
- Allow 20-30 minutes for the machine to heat up before use. If shifts are not continuous, an employee should turn on the machine half an hour in advance to prevent delays.
- To accommodate different products, adjust the stroke of the machine or increase the working table. This will save compressed air and electricity, particularly when producing shallow products.
- For large pressure needs, use a gas-liquid after cylinder to save compressed air.
- Avoid backlogging dried pulp molding products for too long as this may cause high waste product rates due to low moisture content and excessive shrinkage. Control product drying before shaping.
Video of AGICO’s hot press machine
Pulp molding industrial packaging machine
Pulp molding industrial packaging machine
Pulp molding industrial package production line is composed of pulping system, forming system, drying system, vacuum system, high pressure water system and air pressure system, it can produce electronic products packaging, small household appliances packaging, industrial components shock-proof internal packaging, paper support, paper lining products.Using waste newspaper, waste carton paper, office paper, scraps and other waste paper as raw materials, through hydraulic decomposition, filtration, add water and other processes to blend into a certain concentration of pulp, through the forming system on the special mold through vacuum adsorption into wet billet, after drying by hot press shaping machine for shaping.
Material
The raw material is waste paper such as waste newspaper, waste carton paper, office paper, scraps, etc., can also use biomass fiber pulp like bagasse pulp, bamboo pulp, wood pulp, etc.
Features
1)PLC and touch screen control mode,simple and flexible operation and maintenance;
2) Lower cost of matching with molds,different sizes of plates would be customized on demand, the maximum height of the product can reach 200mm;
3) Optional with semi auto type and fully auto type, professional diversification of supporting, can form a variety of output.
Flow Chart
Pulp Industrial packaging production line is composed of pulping system,forming system,drying system, auxiliary system.
1 Pulping system
Raw material will be made into pulp with certain concentration through pulping syatem, including:pulper,pulp pool,water pool,pulp pump,waste pump,agitator, and control cabinet.
Hydraulic pulper is the main equipment. The hydraulic pulper is a new rotor designed according to the principle of hydraulic vortex, and the structure of the pulper is optimized to reduce the power consumption of the equipment.
The optimization of the structure of the tank and the baffle enables the pulper to fully mix the slurry, and the low input power can generate strong eddy current, which enhances the friction between the fibers and ensures the constant dredging effect.
The machine has efficient dredding, the bottom fragment content is high fragmentation concentration, the maximum decomposition concentration can reach 10%.
2 Forming system
The reciprocating forming machine has the advantages of simple structure and small number of supporting molds. It can produce different pulp molding products at any time by replacing the molds. Because of the larger area of the molds, it is suitable for the production of larger products compared with other types of molding machines.
The molding machine is generally semi-automatic, manual operation, flexible operation.
It is especially suitable for the production of special industrial packaging products. It is suitable for the production of industrial buffer wrapping paper mold products with long filtration time, thicker wall and more complex shape.
| Machine | One station machine | Double station machine |
| Model | ZMGB-1 | ZMGB-2 |
| Mould template size | 600*800mm(can be customized) | 600*800mm(can be customized) |
| Capacity | adjustable based on different product | adjustable based on different product |
| Height of end product | ≤200mm | ≤200mm |
| Control method | PLC Touch screen | PLC Touch screen |
| Equipment size | 1.2m*2.2m*2.3m | 2.8m*2.2m*2.3m |
| Weight | 1.2t | 1.9t |
| Labor needed | 1 | 2 |
Remark：The electric components are Schneider, or the designated brand can be used according to customer requirements.Pneumatic components with Airtek.
3 Drying system
Drying system will evaporate excess water from products. Finally, the paper products are formed into finished products.
4 Auxiliary system
Hot press shaping machine using high temperature, high pressure will dry paper products to shape the equipment, so that the paper products have good shock-proof performance, neat appearance.
| Model | TYRY-20T |
| Work table size/mm | 400*600 |
| Working pressure（T） | 20 |
| Working operation（mm） | 400-500 |
| Cylinder diameter（mm） | Ø160 |
| Power（KW） | 12 |
5 Analysis of cost and Profit
| ZMGB-2 industrial packaging production line with natural drying | |||
| Unit price(based on UK Market data) | Input cost /day | ||
| Waste paper | 800kg/day(10 hours per working day) | $0.164/kg | $131.2 |
| Water | 2t/day | $2.3/t | $4.6 |
| Electricity | 770kwh/day | $23/kwh | $17,710 |
| Labor | 2 people/day | $93/person/day | $186 |
| Maintenance | 1 | $5/day | $5 |
| Depreciation(8 years) | 1 | $44.7/day | $44.7 |
| Total | $18,081.5 | ||
| Output cost/day | |||
| Egg carton | 3000pcs/h | $0.64/pcs | $19,200 |
| Daily profit | $1,118.5 | ||
| Monthly profit(26 days) | $29,081 | ||
| Annual profit(12 months) | $348,972 |
Notes: Different customers need to do the analysis based on your local market. If you want to know more detail, please contact us and we will make a plan according to your requirements.
Final products
Different types of molds for molded pulp package machine
Video of our industrial tray making machine
Why choose us?
- Factory-direct sales, affordable price, select materials carefully.
- Free customization, the machine and mold can be customized according to the requirements, and the specification details can be consulted with customers.
- Attentive service. We serve every customer with our hearts.
